Key Areas
Leading project activities including Process validation, Layout Design, Tool Design, Equipment Design & selection, Manufacturing & site support, resource planning and ensuring timely deliveries.
Process validation and updations
- Panel Build Sequence
- Spot Distribution
- Identification of No. of Guns and Operators
- Cycle time Study
Process Layout
- Concept Line Layout Design (Robotic & Manual zone) using AutoCAD
- Utility and Cable tray Layout
- Safety Layout
- Installation Layout
Equipment Selection
- Transfer system, conveyors, Stud welding equipment, Sealant equipment etc
- Feasibility study and selection of appropriate equipment
- Supplier identification Design implementation and approvals from Customer
- Integration of equipment in Layout
- Effect on Cycle time
Tool Design
- Concept Tool Design as per PLP using CATIA V5
- Gun Study and Gun Selection
- Design Approval
- Bought out items finalization
- Preparation of Pneumatic sequence sheet
- Detailing, BOM and Manufacturing releases
- Jig Inspection sheets
MECHANICAL DESIGN
- Proposal
- Process
- Layout
- Design
CONTROLS & AUTOMATION
- Proposal
- Architecture
- Controls Design
- Manufacturing
- Integration
- PLC Programming
- Installations
MANUFACTURING & SITE MANAGEMENT
- Manufacturing
- Assembly
- Installations
- Tryouts
- Buy Off